American Axle & Manufacturing’s (AAM) Electric Drive Technology will power Jaguar’s first pure-electric model, the I-PACE. AAM supplies both front and rear e-Drive units, which together deliver a total of 294 kW of AWD power and 700 Nm of torque. The system leverages AAM’s experience in the design, analysis and processing of geared mechanical systems to engineer compact, quiet and efficient drive units.
According to a report, Spain’s Alcorta Forging Group will open its first U.S. manufacturing operations and regional headquarters in Marysville, Ohio. The 100-year-old company, which develops and manufactures automotive components, will invest $15 million and create 50 new jobs. The 150,000-square-foot forging and manufacturing facility will be completed in three phases and include state-of-the-art machinery and equipment. Under the current uncertain circumstances, Alcorta will move forward with its pre-construction activities while remaining on hold for the construction launch.
Germany’s ZF Friedrichshafen AG successfully completed the acquisition of commercial-vehicle technology supplier WABCO of Switzerland. WABCO’s integration into ZF unites two industry leaders behind a shared vision to create a customer-focused powerhouse to advance commercial-vehicle technology. The combined product portfolio now encompasses conventional and electric drive and chassis components; a comprehensive suite of sensors; and fully integrated, advanced braking, steering and driver-assistance systems for OEMs seeking technological differentiation for their new vehicle platforms.
Dana Incorporated started production of its Spicer Electrified eS9000r e-Axle for Class 4 and 5 commercial fleet applications. The e-Axle will be available for ordering in the third quarter of 2020. Dana is the first to market with this e-Axle classification in North America and has the in-house capability to manufacture all components of the system, including the gears, axle, motor and inverter. Designed for medium-duty truck and bus applications, the e-S9000r is based on the proven and widely specified Spicer S110, S111 and S130 rear-drive axle platforms and is engineered as a fully integrated e-Axle, including a gearbox and motor.
BorgWarner Inc. and Delphi Technologies PLC entered into a definitive transaction agreement under which Auburn Hills, Mich.-based BorgWarner will acquire Delphi Technologies for approximately $3.3 billion. The acquisition will strengthen BorgWarner’s power electronics products, capabilities and scale. Combining with London-based Delphi Technologies will enable BorgWarner to maintain flexibility across combustion, hybrid and electric propulsion. The combined company will serve light- and commercial-vehicle manufacturers and the aftermarket.
For decades, automotive component makers have relied on hot forging presses and shearing systems to transform metal bars into high-quality parts such as drive shafts, gear wheels and bearing rings, to name but a few.
General Motors will invest $2.2 billion at its Detroit-Hamtramck assembly plant to produce a variety of all-electric trucks and SUVs. When the plant is fully operational, this investment will create more than 2,200 manufacturing jobs. GM will also invest an additional $800 million in supplier tooling and other projects related to the launch of the new electric trucks. The company’s first all-electric truck will be a pickup with production scheduled to begin in late 2021. Detroit-Hamtramck will be GM’s first fully dedicated electric-vehicle assembly plant. The plant’s paint and body shops and general assembly area will receive comprehensive upgrades, including new machines, conveyors, controls and tooling.
Fiat Chrysler Automobiles (FCA) and Peugeot S.A. (Groupe PSA) signed a binding Combination Agreement providing for a 50/50 merger of their businesses to create the fourth-largest global automotive OEM by volume and third largest by revenue. The combined company will have annual unit sales of 8.7 million vehicles. FCA designs, engineers, manufactures and sells vehicles in a portfolio of brands including Abarth, Alfa Romeo, Chrysler, Dodge, Fiat, Fiat Professional, Jeep, Lancia, Ram and Maserati. It also sells parts and services under the Mopar name and operates in the components and production systems sectors under the Comau and Teksid brands. FCA employs nearly 200,000 people. Groupe PSA, which employs 210,000 people, has five car brands: Peugeot, Citroën, DS, Opel and Vauxhall. It also provides a wide array of mobility and smart services under the Free2Move brand.
Radial forging is a process in which high forces are transferred via surface contact to change the diameter of a workpiece by deformation. In radial forging machines, the workpiece rotation is accomplished in an optimized, direct-controlled manner by an oscillating rotating drive of the manipulator. The process is gaining popularity with the advent of electric vehicles.
American Axle & Manufacturing, a leader in the design, engineering and manufacturing of automotive driveline systems and components, opened a new 15,600-square-meter manufacturing facility in the industrial area of Viladecans, Spain, just outside Barcelona. The facility will support demand and growth from new and current European customers, including Renault, BMW, Daimler, Porsche, Audi and Ford. AAM Barcelona produces a complete range of vibration control and damper products, including PV-bonded dampers, press-in compression dampers, isolation pulleys, in-mold bonded dampers and damped gears. It consolidates two smaller facilities in nearby Gavà and will employ nearly 300 associates at full capacity.