ArcelorMittal announced its intention to build an electric-arc furnace (EAF) steelmaking facility at AM/NS Calvert in Alabama. Once completed, the planned facility will be capable of producing 1.5 million tons of steel slabs annually for the hot-strip mill. It will also produce a broad spectrum of steel grades required for Calvert’s end-user markets. Construction is expected to take 24 months, and the new facility is anticipated to create 300 new jobs.
In March 2019, aluminum forger Anchor Harvey set an ambitious goal to be AS9100 certified by that year’s end. Having achieved their certification – plus the investments made in technology, equipment, systems and, above all, its team – they are in a position to continue operating safely and effectively at full capacity.
Once you have tasted flight, you will forever live with your eyes turned skyward. This line, often attributed to Leonardo da Vinci, is a sentiment that has been embodied by Anchor Harvey (AH) for decades.
France’s Transvalor, a manufacturing process-modeling software developer, joined the University of Strathclyde’s (Scotland) Advanced Forming Research Centre (AFRC) as a tier-one partner. The first partner to join the AFRC in support of its soon-to-be-opened FutureForge facility, Transvalor will provide process simulation expertise and deep insight into material behavior resulting from manufacturing processes. The FutureForge facility will help manufacturing companies of all sizes become more competitive by exploring less energy-intensive methods of forging. It will also use digital technologies to accelerate the development of forged products.
SMS Concast will supply two eight-strand billet casters for Yongfeng Lingang’s newly built basic oxygen furnace (BOF) steelmaking plant in Linyi City, China. The two casters will have a combined production capacity of approximately 2.6 million tons per year of steel bars. Both casters will have a radius of 10.25 meters (33.6 feet). While the first caster will produce on eight strands right from the beginning, the second one will initially be equipped with seven strands but prepared for the addition of an eighth strand in the future. Both machines will cast billets of 165 mm (6.5 inches) square.
According to a report, Spain’s Alcorta Forging Group will open its first U.S. manufacturing operations and regional headquarters in Marysville, Ohio. The 100-year-old company, which develops and manufactures automotive components, will invest $15 million and create 50 new jobs. The 150,000-square-foot forging and manufacturing facility will be completed in three phases and include state-of-the-art machinery and equipment. Under the current uncertain circumstances, Alcorta will move forward with its pre-construction activities while remaining on hold for the construction launch.
Ultra Demon Mortar is an enhanced, wet, air-setting refractory mortar that exhibits the thermodynamic stability required for the protection of industrial boilers, furnaces and incinerators that operate at temperatures as high as 3000°F.
We got our home forge set up in part 1 of this article. In this second and final part, we offer a quick review of the steps necessary to flatten and draw out raw steel into a workpiece and how to forge the blade, point and handle. We also review the necessary thermal treatments and finishing operations to the final product.
In part 1 of this article, we discussed how to get started forging your own knife. We considered the tools that you would need, the selection of a knife design, the selection of the right steel and making a simple forge for use at home. Now that we’ve gotten this far, it’s time to get to work.
According to a local report, the Lawrence County Planning Commission accepted a land-development plan for an addition to Ellwood Specialty Steel’s production facility in New Castle, Pa. The plan calls for a 10,800-square-foot addition and a 7,560-square-foot lean-to structure, both at the back of the existing building. The purpose of the expansion is to increase capacity for a product the company distributes, sales of which have been growing, according to a company spokesperson. Ellwood Specialty Steel is a fully integrated producer of tool steels for forging dies, die-cast dies and other tooling applications. The company utilizes primary melting, refining and degassing equipment, along with ESR and VAR processes, to manufacture premium steel ingots.
The need for customized process solutions and the emergence of Ethernet-connected process automation solutions have prompted the emergence of new technologies. Augmented reality (AR) platforms can leverage the value of real-time data into progressive process solutions.
Forging plays a crucial role in providing a critical link between metal suppliers (both ferrous and nonferrous) and end-user industries. Over the past 20 years, fundamental forces have challenged the industry.