SMS group put a 31.5/34-MN open-die forging press into operation at Gustav Grimm Edelstahlwerk (GGE), a forge based in Remscheid, Germany. GGE specializes in the manufacture of high-alloy forgings. Because of the built-in hydraulic and control systems, GGE’s new high-speed forging press achieves time savings of about 10% compared to the old press. For the first time, SMS group has installed an additively manufactured machine component in an open-die forging press. The 3D-printed hydraulic manifold block is lighter, more compact and has a flow-optimized design. Designed by SMS group and made of an aluminum alloy, it weighs just one-tenth of the conventional steel component. The manifold block is used to distribute hydraulic oil for operating and venting the cylinders.

According to a report, Spain’s Alcorta Forging Group will open its first U.S. manufacturing operations and regional headquarters in Marysville, Ohio. The 100-year-old company, which develops and manufactures automotive components, will invest $15 million and create 50 new jobs. The 150,000-square-foot forging and manufacturing facility will be completed in three phases and include state-of-the-art machinery and equipment. Under the current uncertain circumstances, Alcorta will move forward with its pre-construction activities while remaining on hold for the construction launch.

For millennia, a sword was a warrior’s weapon of choice. Forged by a blacksmith heating metal or a combination of metals and working it into shape, the best swords for winning battles were not the sharpest or the longest, they were the strongest, most hard-wearing ones.

Italy’s Danieli Group (Danieli Breda) recently commissioned a new integrated forging complex at the Zlatoust Metallurgical Plant (ZMZ) in Chelyabinsk region, Russia. The plant consists of a 25-MN open-die forging press and two integrated manipulators operating in conjunction with Danieli’s proprietary DanForge automation system. The open-die press has 80-spm frequency, a daylight span of nearly 11.5 feet, automatic top-die clamping and an automatic tool-changing device. The manipulators can lift ingots weighing 20 tons with a load moment of 60 t/m.

In an era where equipment is routinely rendered obsolete at an ever-increasing pace, forging equipment stands alone as machines built to work on a daily basis for decades – if not the better part of a century.

Do you ever find yourself asking the question, “I wonder what people are reading on FORGE’s website?” If the answer is “yes,” you’re in the right place.

Independent Forgings and Alloys Ltd. (IFA) acquired Doncasters Precision Forge from the Doncasters Group and rebranded it as IFA Precision Forge. IFA manufactures high-integrity, open-die forged components for OEMs and Tier 1 suppliers within the aerospace, nuclear, power-generation and marine industries. The deal increased IFA’s site size threefold to 680,000 square feet and expanded its capabilities.

Arlington Capital Partners, a Washington, D.C.-based private-equity firm, acquired Firth Rixson Forgings Ltd. from Arconic. Going forward, the business will operate as part of Forged Solutions Group, which was formed in November 2019 by Arlington Capital as its aerospace forging platform. Located in Sheffield, United Kingdom, Firth Rixson provides complex closed-die forgings and forged discs and proprietary forward-and-backward extrusion-produced shafts and cylinders primarily for OEM and Tier 1 aerospace and defense engine customers.

China’s AVIC Shaanxi Hongyuan Aviation Forging Co. Ltd. put what it says is the world's largest clutch-operated screw press into operation at its site in Xi’an, Shaanxi Province. The SPKA-type clutch-operated screw press, which was supplied by SMS group, has a screw diameter of 1,330 millimeters (52 inches), a blow force of 365 MN, a gross power of 27,000 kJ and a weight of 2,900 tons. It offers flexibility when it comes to optimizing the forging process and requires far less stroke to achieve the preset ram speed than a conventional slipping-wheel screw press. This type of press is particularly suited for high-energy forging typically used for turbine blades or structural aircraft components.