Italian company San Grato produces numerous forged parts for cars, motorcycles, industrial and commercial vehicles, and agricultural machines. Many of them are made on seven Farina presses with press forces between 1,000 and 5,000 tons at the company’s sites in San Carlo Canavese (Torino) and Malonno in the province of Brescia. San Grato recently ordered its eighth press from Schuler affiliate Farina. The 2,500-ton machine features a kinetic energy recovering system (KERS), which reduces the power demand by 40%. San Grato already covers two-thirds of its energy cost through its hydroelectric power station located close to Torino and a photovoltaic system installed on the roof of both plants. The Farina press also offers increased output and reduced maintenance costs.
Hirschvogel Automotive Components (Pinghu) Co. Ltd., a manufacturer of automotive parts and components in China, contracted Germany’s SMS group to supply a fully automated closed-die forging press. The press will forge aluminum chassis components with high dimensional accuracy at a short cycle time at the company’s Pinghu location near Shanghai. The new line will have a force of 3,150 tons, and it will be the third unit from SMS at this site. Commissioning is scheduled for the second quarter of 2022.
Otto Fuchs KG ordered a crank forging press with ServoDirect technology from Schuler for its Shenyang, China, location. The automotive supplier will use the machine, which has a press force of 3,150 tons, to produce more aluminum chassis components for customers in China. In crank forging presses with ServoDirect technology, several torque motors operate on a main shaft via a step-down gear unit. They are suitable both for wear-free single-stroke operation and for forging in continuous operation.
The University of Strathclyde’s Advanced Forming Research Centre (AFRC), part of the National Manufacturing Institute Scotland, is opening an office in Sheffield, United Kingdom, to provide local forging and forming houses with easy access to support from the research center located near Glasgow Airport in Scotland. Supported by Sheffield City Council and operating out of an office on the Olympic Legacy Park, the AFRC’s new base will effectively bring the research lab directly to the manufacturers. The office will help South Yorkshire companies tap into leading metallurgy capabilities, numerical and analytical process modeling tools, and some of the most advanced industry-scale forging and forming equipment in the world over 260 miles away in Scotland.
Mosdorfer GmbH, a manufacturer of fittings for high-voltage overhead lines, ordered two screw presses and five C-frame presses from Schuler. According to Schuler, its screw presses with ServoDirect technology are the ideal solution for Mosdorfer’s new forge in Weiz, Austria. The press models have 2,100 and 1,100 tons of press force. Thanks to the servo motors, the screw presses have a lower design and offer improved drive controllability and higher starting torques with shortened stroke cycle times. The closed water-cooling circuit for the servo motors results in optimized temperature stability of the drive system independent of operational air conditions.
After a longer-than-normal, COVID-19-related hiatus, FIA will resume its Forge Fair cycle. Forge Fair 2021 will be held at Detroit’s TCF Center starting October 26 and ending on October 28. This article will give you all the pertinent information to start planning your Forge Fair experience.
The U.K.’s Sheffield Forgemasters is being acquired by the Ministry of Defence (MoD) to support a substantial recapitalization of the company’s defense-critical plant and equipment over the next 10 years. The investment will secure Sheffield Forgemasters’ role as a critical supplier to the next generation of U.K. defense programs while continuing its independent commercial activities, serving markets such as civil nuclear, oil and gas, power generation, renewables and steel processing.
A. Benevenuta & C. S.p.a. ordered a 2,500-ton mechanical forging press from Farina, a Schuler affiliate. The company produces hot-forged steel components for the automotive industry near Turin, Italy. The parts are used in suspension systems, transmissions, engines and brakes in passenger cars, tractors, trucks and earth-moving machinery. The press force of the Benevenuta production lines ranges from 1,200 to 2,500 metric tons.
Schuler and its affiliate Farina demonstrated what the companies say is the world’s largest mechanical forging line to an international group of 60 forging experts. A live video stream transmitted from the production site in Suello, Italy, highlighted the features of the 16,000-ton press, which has a stroke of 600 mm, in action. The press will be delivered to Germany’s thyssenkrupp Gerlach. Due to its Scotch Yoke design, the press has a total height of 14 meters – making it much smaller than conventional presses. This enables high off-center loads and a high number of strokes. From the outside, the GLF-type machine looks like a conventional press, including the flywheel, clutch and crown gear. However, the Scotch Yoke directly works in the slide, which is the reason for the compact design.