Danieli received an order from Lucchini RS Group for a new open-die forging press for its site in Lovere, Bergamo, Italy. The press will broaden Lucchini RS Group’s product portfolio while supporting its efforts in energy and raw-material optimization and cost reduction. With a 7,000-ton force, the press will give shape to ingots for automotive and industrial applications. It will be the most powerful and energy-efficient open-die forging press among those in operation for Lucchini RS Group. The press will start operation by early 2024.

Wepuko Pahnke USA has held many different names over many years of operation, but one thing has remained constant: unwavering dedication to providing the forging industry with reliable oil and water hydraulic press systems.

Siderforgerossi Group S.p.A., a global manufacturer of forged products and a portfolio company of KPS Capital Partners, completed the acquisition of Grupo Euskal Forging S.L. and its subsidiaries. Euskal Forging is a manufacturer of forgings and seamless rolled rings, including rings greater than 8 meters in diameter, serving the wind power and mining industries. Headquartered in Irura, Spain, the company operates three manufacturing facilities and has approximately 170 employees. Veneto, Italy-headquartered Siderforgerossi is a vertically integrated manufacturer of rolled and forged products with capabilities across the manufacturing spectrum, including open-die and closed-die forging. 

France’s Transvalor, a manufacturing process-modeling software developer, joined the University of Strathclyde’s (Scotland) Advanced Forming Research Centre (AFRC) as a tier-one partner. The first partner to join the AFRC in support of its soon-to-be-opened FutureForge facility, Transvalor will provide process simulation expertise and deep insight into material behavior resulting from manufacturing processes. The FutureForge facility will help manufacturing companies of all sizes become more competitive by exploring less energy-intensive methods of forging. It will also use digital technologies to accelerate the development of forged products.

SMS group put a 31.5/34-MN open-die forging press into operation at Gustav Grimm Edelstahlwerk (GGE), a forge based in Remscheid, Germany. GGE specializes in the manufacture of high-alloy forgings. Because of the built-in hydraulic and control systems, GGE’s new high-speed forging press achieves time savings of about 10% compared to the old press. For the first time, SMS group has installed an additively manufactured machine component in an open-die forging press. The 3D-printed hydraulic manifold block is lighter, more compact and has a flow-optimized design. Designed by SMS group and made of an aluminum alloy, it weighs just one-tenth of the conventional steel component. The manifold block is used to distribute hydraulic oil for operating and venting the cylinders.

For millennia, a sword was a warrior’s weapon of choice. Forged by a blacksmith heating metal or a combination of metals and working it into shape, the best swords for winning battles were not the sharpest or the longest, they were the strongest, most hard-wearing ones.

Italy’s Danieli Group (Danieli Breda) recently commissioned a new integrated forging complex at the Zlatoust Metallurgical Plant (ZMZ) in Chelyabinsk region, Russia. The plant consists of a 25-MN open-die forging press and two integrated manipulators operating in conjunction with Danieli’s proprietary DanForge automation system. The open-die press has 80-spm frequency, a daylight span of nearly 11.5 feet, automatic top-die clamping and an automatic tool-changing device. The manipulators can lift ingots weighing 20 tons with a load moment of 60 t/m.

Chicago-based Larson Forgings, a manufacturer of open-die and rolled-ring forgings, is celebrating its 125th anniversary. The company was founded in 1895 by Charles E. Larson, who began hammering out horseshoes and small tools from his blacksmith shop near the Chicago River. Today, Larson Forgings is a global industry resource. 

Independent Forgings and Alloys Ltd. (IFA) acquired Doncasters Precision Forge from the Doncasters Group and rebranded it as IFA Precision Forge. IFA manufactures high-integrity, open-die forged components for OEMs and Tier 1 suppliers within the aerospace, nuclear, power-generation and marine industries. The deal increased IFA’s site size threefold to 680,000 square feet and expanded its capabilities.

Western Superconducting Technologies Co. Ltd. (WST) successfully put a 63-/80-MN two-column open-die forging press into service. Supplied by SMS group, the high-speed push-down press has a maximum press force of 63 MN and an upsetting force of 80 MN. Due to the advanced hydraulic and control systems installed, the press is capable of forging highly demanding and temperature-sensitive materials such as titanium and titanium alloys with extreme precision.